IE(工業(yè)工程)在現(xiàn)場的改善步驟
作者: 來源: 文字大小:[大][中][小]
改善步驟(IMPROVEMENT STEPS)
1. 請資材部提供最近兩個月的欲生產(chǎn)產(chǎn)品計劃 (Take the forecast schedule form PC (2 months) and compare with Production schedule)
-確定量大的產(chǎn)品(Sort high models in the schedule)
2. 制定IE改善計劃(Make IE improvement schedule )
-從生產(chǎn)排程中挑選量大、成本高的產(chǎn)品進行改善 (Select models to high order & cost from forecast schedule for improvement)
-改善的五個步驟(5 steps for improvement)
1觀測(Observation)
2分析,BF&AF表單填寫(Analyze , Before & After sheet)3改善(Implement)
4改善效果追蹤(Follow up)
5
標(biāo)準(zhǔn)工時與作業(yè)指導(dǎo)書的修訂(update Std time)
3. 觀測流水線作業(yè)時間(Observation time in production line)
-每個工序測5個時間(Observe 5 times/Process)
-包含損失的時間(Not include lost time in observe time (C/T))
4.BF&AF表的制作(Before & After sheet)
這里分3個部分(There are 3 parts)
1.BF&AF表(Before & After)
-比較改善前(IE工時、觀測時間)和改善后(計劃改善工時、實際改善工時)
(Comparison between Before (IE,Observation)and After (Plan,Actual))
2. 關(guān)鍵指標(biāo)匯總表(Summary)
-最大循環(huán)時間(C/T)
-生產(chǎn)線平衡率(Line balance efficiency)
-產(chǎn)出數(shù)量(Output)
-標(biāo)準(zhǔn)工時(Std time)
3. 繪制圖表(Graph)
5. 改善匯總Summary improvement
所有改進后的產(chǎn)品關(guān)鍵數(shù)據(jù)匯總表(Summary all models after implement already)
-標(biāo)準(zhǔn)工時(Std time)
-生產(chǎn)線平衡率(Line balance efficiency)
-產(chǎn)出數(shù)量(Output)
-人力(Man power)
6. 修訂標(biāo)準(zhǔn)工時表(Update Std time sheet)